Repair over replace using plastic fusion welding, a cost-effective and environmentally friendly approach.
Utilising plastic fusion welding equipment to cost-effectively repair bumpers instead of replacing them extends the lifespan of the components, reduces the need for new plastic production and related costs, and minimises waste.
FMGRS has invested heavily in fusion welding equipment, with a machine located at each of the 100 repair centres around the UK. Plastic fusion welding offers multiple benefits when used to repair car bumpers and other plastic vehicle fittings. Choosing repair over replacement also aligns with our insurance customers’ environmental goals.
Fusion welding, which is ideal for thermoplastics commonly used in bumpers, creates a molecular bond between plastic parts, resulting in a repair that is often as strong as the original material. Repairing the bumper extends its life, minimises the waste processing related to the disposal of damaged bumpers and eliminates the need for a new part to be manufactured and delivered.
When carried out effectively, plastic welding, which can be used to repair cracks, splits, holes, and broken tabs, produces a smooth, paintable surface with minimal filler required. The process is suitable for a wide range of bumper designs and plastic types.
100+
Fusion welding machines in use
8,300
Repairs carried out in FY2025
16,762
Hours of repair work carried out in FY2025
200+
People trained in the business to use the equipment
Following on from the training carried out for vehicle repair technicians, FMGRS is currently training and guiding its Vehicle Damage Assessors (VDAs). The VDAs are responsible for preparing detailed reports outlining the cost of repairs, including parts, labour, and materials. Understanding where fusion welding can be performed will help VDA more effectively promote its usage and increase the number of repairs conducted.